Adult Pull-Up Diaper Manufacturing Machine

DanE's adult pull-up pants making machine produces disposable incontinence underwear with an elastic waist, offering a stable production speed of 350 pcs/min. The line covers M, L and XL products, with configuration developed around the waistband, absorbent body and finished pants structure.
  • Production Speed: 450 pcs/min
  • Stable Speed: 350 pcs/min
  • Elastic Waistband Assembly: Coordinated with the absorbent body
  • Qualified Product Rate: ≥97%*
  • Production Efficiency: ≥85%
Adult Diaper Machine

    Description

    Our adult pull-up pants making machine is developed for disposable protective underwear. We bring the waistband, absorbent body and pants forming process together around the finished garment, with attention to how it is pulled on, worn and handled throughout the day.

    The specified stable production speed is 350 pcs/min, with M, L and XL sizes available according to the order. We configure the adult pants production line around the required garment structure and size range. That keeps the product discussion focused on fit, absorbent-body support and the manufacturing steps needed to bring your protective underwear design into production.

    The machine supports processing of multiple material layers, including nonwoven fabrics, SAP, fluff pulp, PE films, elastic materials, and hot-melt adhesive systems.

    Key functions include:

    • Servo-controlled material unwinding and tension control
    • Automatic material splicing and waste removal
    • Online material detection and positioning
    • Elastic material feeding and control
    • Stable core forming and compression

    These systems help maintain consistent product structure during long-term production.

    The production line can be customized according to different requirements, including:

    • Product sizes and specifications
    • Absorbent core structures
    • Elastic waistband designs
    • Material combinations
    • Cutting tools and machine layout

    DanE provides complete production solutions for manufacturers requiring customized adult pull-up diaper production lines.

    Parameter

    Parameter Specification
    Production Speed 450 pcs/min
    Stable Production Speed 350 pcs/min
    Qualified Product Rate ≥97% (excluding waste caused by glue applicators and material splicing joints)
    Production Efficiency ≥85%
    Installed Power ≥400 kW
    Power Supply 380 V, 50 Hz, three-phase, five-wire (adjustable according to regional requirements)
    Air Pressure 0.6–0.8 MPa
    Total Weight ≥90 tonnes
    Machine Dimensions 50 m × 9 m × 5.5 m (L × W × H)
    Finished Product Sizes M / L / XL (according to order)
    Machine Direction Customizable
    Raw Materials Nonwoven fabric, SAP, PE film, fluff pulp, hot-melt adhesive

    Structure

    Diaper Production Process

    DanE's diaper making machines integrate absorbent core forming, layer lamination and product finishing into one continuous production line.
    Pulp crushing, vacuum forming, SAP metering and tissue wrapping prepare the absorbent core. ADL lamination, leak guard forming and elastic application are coordinated with the assembly of the core and backing materials. 
    The process then moves through shaping, cutting and servo folding, with defect rejection, counting and stacking completing the finished-product flow.

    View Process Details
    Diaper Production Process

    Solution

    Auxiliary Equipment

    1. Hot Melt Glue System

      Uses Nordson or Robatech systems for precise and stable gluing.

    2. Auto Stacking & Bagging

      High-speed automatic stackers and baggers that connect directly to the main line.

    Auxiliary Equipment

    Packaging & Shipping

    1. Moisture-Proof Protection

      Heavy-duty wrapping to protect machines from moisture during sea shipping.

    2. Reinforced Steel Base

      Strong steel base and straps to keep machines stable during transport.

    3. Safe Global Delivery

      Uses Nordson or Robatech systems for precise and stable gluing.

    Packaging & Shipping

    Get a Quote & Technical Support

    Contact us to discuss your product, capacity, and machinery requirements. Our team will help you plan the right production solution.

    Contact DanE Team
    Contact DanE Team
    FAQ
    FAQ
    01
    Can you help us plan a new hygiene product factory?
    You can work with our team on equipment selection, production capacity, factory layout, and project cost analysis, including raw materials, labor, and operating expenses.
    02
    Can you upgrade our existing production line instead of replacing it?
    Certainly! We can assess which parts can be modified or upgraded while providing solutions compatible with your existing production line.
    03
    Can we visit your factory and inspect the equipment?
    You can arrange a factory visit to review our manufacturing and assembly processes. Equipment testing and acceptance criteria can also be agreed upon for your project before delivery.

    GET A QUOTE

    COST CALCULATOR

    183 6878 7879

    183 6878 7879

    sale01@dane-machinery.com